18.2.7 Johnson-Cook plasticity

Products: ABAQUS/Explicit  ABAQUS/CAE  

References

Overview

The Johnson-Cook plasticity model:

  • is a particular type of Mises plasticity model with analytical forms of the hardening law and rate dependence;

  • is suitable for high-strain-rate deformation of many materials, including most metals;

  • is typically used in adiabatic transient dynamic simulations;

  • can be used in conjunction with the Johnson-Cook dynamic failure model;

  • can be used in conjunction with the tensile failure model to model tensile spall or a pressure cutoff;

  • can be used in conjunction with the progressive damage and failure models in ABAQUS/Explicit (Chapter 19, Progressive Damage and Failure”) to specify different damage initiation criteria and damage evolution laws that allow for the progressive degradation of the material stiffness and the removal of elements from the mesh; and

  • must be used in conjunction with either the linear elastic material model (Linear elastic behavior, Section 17.2.1) or the equation of state material model (Equation of state, Section 17.9.1).

Yield surface and flow rule

A Mises yield surface with associated flow is used in the Johnson-Cook plasticity model.

Johnson-Cook hardening

Johnson-Cook hardening is a particular type of isotropic hardening where the static yield stress, , is assumed to be of the form

where is the equivalent plastic strain and A, B, n and m are material parameters measured at or below the transition temperature, . is the nondimensional temperature defined as

where is the current temperature, is the melting temperature, and is the transition temperature defined as the one at or below which there is no temperature dependence on the expression of the yield stress. The material parameters must be measured at or below the transition temperature.

When , the material will be melted and will behave like a fluid; there will be no shear resistance since . The hardening memory will be removed by setting the equivalent plastic strain to zero. If backstresses are specified for the model, these will also be set to zero.

If you include annealing behavior in the material definition and the annealing temperature is defined to be less than the melting temperature specified for the metal plasticity model, the hardening memory will be removed at the annealing temperature and the melting temperature will be used strictly to define the hardening function. Otherwise, the hardening memory will be removed automatically at the melting temperature. If the temperature of the material point falls below the annealing temperature at a subsequent point in time, the material point can work harden again. For more details, see Annealing or melting, Section 18.2.5.

You provide the values of A, B, n, m, , and as part of the metal plasticity material definition.

Input File Usage:           
*PLASTIC, HARDENING=JOHNSON COOK

ABAQUS/CAE Usage: 

Property module: material editor: MechanicalPlasticityPlastic: Hardening: Johnson-Cook


Johnson-Cook strain rate dependence

Johnson-Cook strain rate dependence assumes that

and

where

is the yield stress at nonzero strain rate;

is the equivalent plastic strain rate;

and C

are material parameters measured at or below the transition temperature, ;

is the static yield stress; and

is the ratio of the yield stress at nonzero strain rate to the static yield stress (so that ).

The yield stress is, therefore, expressed as

You provide the values of C and when you define Johnson-Cook rate dependence.

The use of Johnson-Cook hardening does not necessarily require the use of Johnson-Cook strain rate dependence, but the use of Johnson-Cook strain rate dependence does require the use of Johnson-Cook hardening.

Input File Usage:           Use both of the following options:
*PLASTIC, HARDENING=JOHNSON COOK
*RATE DEPENDENT, TYPE=JOHNSON COOK

ABAQUS/CAE Usage: 

Property module: material editor: MechanicalPlasticityPlastic: Hardening: Johnson-Cook: SuboptionsRate Dependent: Hardening: Johnson-Cook


Johnson-Cook dynamic failure

ABAQUS/Explicit provides a dynamic failure model specifically for the Johnson-Cook plasticity model, which is suitable only for high-strain-rate deformation of metals. This model is referred to as the “Johnson-Cook dynamic failure model.” ABAQUS/Explicit also offers a more general implementation of the Johnson-Cook failure model as part of the family of damage initiation criteria, which is the recommended technique for modeling progressive damage and failure of materials (see Damage and failure for ductile metals: overview, Section 19.2.1). The Johnson-Cook dynamic failure model is based on the value of the equivalent plastic strain at element integration points; failure is assumed to occur when the damage parameter exceeds 1. The damage parameter, , is defined as

where is an increment of the equivalent plastic strain, is the strain at failure, and the summation is performed over all increments in the analysis. The strain at failure, , is assumed to be dependent on a nondimensional plastic strain rate, ; a dimensionless pressure-deviatoric stress ratio, (where p is the pressure stress and q is the Mises stress); and the nondimensional temperature, , defined earlier in the Johnson-Cook hardening model. The dependencies are assumed to be separable and are of the form

where are failure parameters measured at or below the transition temperature, , and is the reference strain rate. You provide the values of when you define the Johnson-Cook dynamic failure model.

When this failure criterion is met, the deviatoric stress components are set to zero and remain zero for the rest of the analysis. Depending on your choice, the pressure stress may also be set to zero for the rest of calculation (if this is the case, you must specify element deletion and the element will be deleted) or it may be required to remain compressive for the rest of the calculation (if this is the case, you must choose not to use element deletion). By default, the elements that meet the failure criterion are deleted.

The Johnson-Cook dynamic failure model is suitable for high-strain-rate deformation of metals; therefore, it is most applicable to truly dynamic situations. For quasi-static problems that require element removal, the progressive damage and failure models (Chapter 19, Progressive Damage and Failure”) or the Gurson metal plasticity model (Porous metal plasticity, Section 18.2.9) are recommended.

The use of the Johnson-Cook dynamic failure model requires the use of Johnson-Cook hardening but does not necessarily require the use of Johnson-Cook strain rate dependence. However, the rate-dependent term in the Johnson-Cook dynamic failure criterion will be included only if Johnson-Cook strain rate dependence is defined. The Johnson-Cook damage initiation criterion described in Damage initiation for ductile metals, Section 19.2.2, does not have these limitations.

Input File Usage:           Use both of the following options:
*PLASTIC, HARDENING=JOHNSON COOK
*SHEAR FAILURE, TYPE=JOHNSON COOK, 
ELEMENT DELETION=YES or NO

ABAQUS/CAE Usage: Johnson-Cook dynamic failure is not supported in ABAQUS/CAE.

Progressive damage and failure

In ABAQUS/Explicit the Johnson-Cook plasticity model can be used in conjunction with the progressive damage and failure models discussed in Damage and failure for ductile metals: overview, Section 19.2.1. The capability allows for the specification of one or more damage initiation criteria, including ductile, shear, forming limit diagram (FLD), forming limit stress diagram (FLSD), Müschenborn-Sonne forming limit diagram (MSFLD), and Marciniak-Kuczynski (M-K) criteria. After damage initiation, the material stiffness is degraded progressively according to the specified damage evolution response. The models offer two failure choices, including the removal of elements from the mesh as a result of tearing or ripping of the structure. The progressive damage models allow for a smooth degradation of the material stiffness, making them suitable for both quasi-static and dynamic situations. This is a great advantage over the dynamic failure models discussed above.

Input File Usage:           Use the following options:
*PLASTIC, HARDENING=JOHNSON COOK
*DAMAGE INITIATION
*DAMAGE EVOLUTION

ABAQUS/CAE Usage: 

Property module: material editor: MechanicalDamage for Ductile Metalsdamage initiation type: specify the damage initiation criterion: SuboptionsDamage Evolution: specify the damage evolution parameters


Tensile failure

The tensile failure model can be used in conjunction with the Johnson-Cook plasticity model to define tensile failure of the material. The tensile failure model uses the hydrostatic pressure stress as a failure measure to model dynamic spall or a pressure cutoff and offers a number of failure choices including element removal. Similar to the Johnson-Cook dynamic failure model, the ABAQUS/Explicit tensile failure model is suitable for high-strain-rate deformation of metals and is most applicable to truly dynamic problems. For more details, see Dynamic failure models, Section 18.2.8.

Input File Usage:           Use both of the following options:
*PLASTIC, HARDENING=JOHNSON COOK
*TENSILE FAILURE

ABAQUS/CAE Usage: The tensile failure model is not supported in ABAQUS/CAE.

Heat generation by plastic work

ABAQUS/Explicit allows for an adiabatic thermal-stress analysis (Adiabatic analysis, Section 6.5.5) or fully coupled temperature-displacement analysis (Fully coupled thermal-stress analysis, Section 6.5.4) to be performed in which heat generated by plastic straining of a material is calculated. This method is typically used in the simulation of bulk metal forming or high-speed manufacturing processes involving large amounts of inelastic strain, where the heating of the material caused by its deformation is an important effect because of temperature dependence of the material properties. Since the Johnson-Cook plasticity model is motivated by high-strain-rate transient dynamic applications, temperature change in this model is generally computed by assuming adiabatic conditions (no heat transfer between elements). Heat is generated in an element by plastic work, and the resulting temperature rise is computed using the specific heat of the material.

This effect is introduced by defining the fraction of the rate of inelastic dissipation that appears as a heat flux per volume.

Input File Usage:           Use all of the following options in the same material data block:
*PLASTIC, HARDENING=JOHNSON COOK
*SPECIFIC HEAT
*DENSITY
*INELASTIC HEAT FRACTION

ABAQUS/CAE Usage: Use all of the following options in the same material definition:

Property module: material editor: MechanicalPlasticityPlastic: Hardening: Johnson-Cook ThermalSpecific Heat GeneralDensity ThermalInelastic Heat Fraction


Initial conditions

There are cases when we need to study the behavior of a material that has already been subjected to some work hardening. For such cases initial equivalent plastic strain values can be provided to specify the yield stress corresponding to the work hardened state (see Initial conditions, Section 27.2.1). An initial backstress, , can also be specified. The backstress represents a constant kinematic shift of the yield surface, which can be useful for modeling the effects of residual stresses without considering them in the equilibrium solution.

Input File Usage:           
*INITIAL CONDITIONS, TYPE=HARDENING

ABAQUS/CAE Usage: Initial hardening conditions are not supported in ABAQUS/CAE.

Elements

The Johnson-Cook plasticity model can be used with any elements in ABAQUS/Explicit that include mechanical behavior (elements that have displacement degrees of freedom).

Output

In addition to the standard output identifiers available in ABAQUS/Explicit (ABAQUS/Explicit output variable identifiers, Section 4.2.2), the following variables have special meaning for the Johnson-Cook plasticity model:

PEEQ

Equivalent plastic strain, where is the initial equivalent plastic strain (zero or user-specified; see “Initial conditions”).

STATUS

Status of element. The status of an element is 1.0 if the element is active and 0.0 if the element is not.