30.1.2 Contact pressure-overclosure relationships

Products: ABAQUS/Standard  ABAQUS/Explicit  ABAQUS/CAE  

References

Overview

In ABAQUS the following contact pressure-overclosure relationships can be used to define the contact model:

  • the “hard” contact relationship minimizes the penetration of the slave surface into the master surface at the constraint locations and does not allow the transfer of tensile stress across the interface;

  • a modified “hard” contact relationship, available only in ABAQUS/Standard, which allows some limited penetrations before activating contact constraints and allows some transfer of tensile stress across the interface before deactivating contact constraints;

  • a “softened” contact relationship in which the contact pressure is a linear function of the clearance between the surfaces;

  • a “softened” contact relationship in which the contact pressure is an exponential function of the clearance between the surfaces (in ABAQUS/Explicit this relationship is available only for the contact pair algorithm);

  • a “softened” contact relationship in which a tabular pressure-overclosure curve is constructed by progressively scaling the default penalty stiffness (available only for general contact in ABAQUS/Explicit);

  • a “softened” contact relationship in which the contact pressure is a piecewise linear (tabular) function of the clearance between the surfaces; and

  • a relationship in which there is no separation of the surfaces once they contact (in ABAQUS/Explicit this relationship is available only for the contact pair algorithm).

In addition, a viscous damping relationship can be defined that will affect the pressure-overclosure relationship; see Contact damping, Section 30.1.3, for more information. In ABAQUS/Standard pressure penetration loads can be applied to model fluid penetrating into the surface between two contacting bodies; see Pressure penetration loading, Section 30.1.7.

Including a contact pressure-overclosure relationship in a contact property definition

By default, a “hard” contact pressure-overclosure relationship is used for both surface-based contact and element-based contact. You can include a nondefault contact pressure-overclosure relationship in a specific contact property definition.

Input File Usage:           Use both of the following options for surface-based contact:
*SURFACE INTERACTION, NAME=interaction_property_name
*SURFACE BEHAVIOR

Use both of the following options for element-based contact in ABAQUS/Standard:

*INTERFACE or *GAP, ELSET=name
*SURFACE BEHAVIOR

ABAQUS/CAE Usage: 

Interaction module: contact property editor: MechanicalNormal Behavior: Constraint enforcement method: Default


Element-based contact is not supported in ABAQUS/CAE.

Using the “hard” contact relationship

The most common contact pressure-overclosure relationship is shown in Figure 30.1.2–1, although the zero-penetration condition may or may not be strictly enforced depending on the constraint enforcement method used (the constraint enforcement methods are discussed in Constraint enforcement methods for ABAQUS/Standard contact pairs, Section 29.2.3; Contact formulation for general contact, Section 29.3.4; and Contact formulation for ABAQUS/Explicit contact pairs, Section 29.4.4). When surfaces are in contact, any contact pressure can be transmitted between them. The surfaces separate if the contact pressure reduces to zero. Separated surfaces come into contact when the clearance between them reduces to zero.

Input File Usage:           
*SURFACE BEHAVIOR   (omit  the PRESSURE-OVERCLOSURE parameter to obtain the default “hard” pressure-overclosure relationship)

ABAQUS/CAE Usage: 

Interaction module: contact property editor: MechanicalNormal Behavior: Constraint enforcement method: Default: Pressure-Overclosure: "Hard" Contact


Figure 30.1.2–1 Default pressure-overclosure relationship.

Using the modified “hard” contact relationship in ABAQUS/Standard

In ABAQUS/Standard you can define a modified “hard” contact pressure-overclosure relationship on a step-by-step basis. You can modify the default “hard” contact relationship to allow up to n points on a surface to “overclose” by a certain distance, , before contact pressure is transmitted. If the overclosure exceeds , the contact state is changed from open to closed, the slave node is moved back to the master surface, and “hard” contact is enforced. You can also modify the default relationship to allow the surfaces to transmit “tensile” contact pressures up to a particular value, , before they separate, as shown in Figure 30.1.2–2. If either or is exceeded at a node, ABAQUS will change the contact status.

Figure 30.1.2–2 Pressure-overclosure relationship with possible negative pressure transmission (cohesion) and/or overclosure.

During an increment in which the contact status has changed, ABAQUS/Standard will use the default “hard” contact criterion to determine whether the change should be reversed. In other words, if the contact status changes from “open” to “closed” during an increment, the contact pressure must remain positive for the changed status to persist. In subsequent increments the contact point can again sustain tensile pressures up to a value of before the surfaces separate.

This contact pressure-overclosure relationship is useful for cases where negative pressure values (surface cohesion) may be allowed physically; for example, in the case of sticky surfaces. It can also be useful in overcoming numerical problems in difficult contact simulations and in obtaining solutions without excessive iteration (see Common difficulties associated with contact modeling in ABAQUS/Standard, Section 29.2.11).

Input File Usage:           
*CONTACT CONTROLS, UERRMX=, PERRMX=, MAXCHP=n

ABAQUS/CAE Usage: 

Interaction module: ABAQUS/Standard contact controls editor: Max number of points that can violate contact: n, Max tensile stress/force: , Max overclosure distance:


Using a “softened” contact relationship

Three types of “softened” contact relationships are available in ABAQUS. The pressure-overclosure relationship can be prescribed by using a linear law, a tabular piecewise-linear law, or an exponential law (in ABAQUS/Explicit available only with the contact pair algorithm).

For contact involving element-based surfaces and for element-based contact (available only in ABAQUS/Standard), the “softened” contact relationships are specified in terms of overclosure (or clearance) versus contact pressure. For contact involving a node-based surface or nodal contact elements (such as GAP and ITT elements) for which an area or length dimension is not defined, softened contact is specified in terms of overclosure (or clearance) versus contact force. For slave surfaces on beam-type elements, specify pressure as force per unit length.

When using softened contact relationships that have nonzero pressure at zero overclosure (not allowed with the general contact algorithm) in ABAQUS/Explicit, you should be aware that initial, nonequilibrated contact pressures may be present in the analysis (see Adjusting initial surface positions and specifying initial clearances in ABAQUS/Explicit contact pairs, Section 29.4.5).

“Softened” contact versus “hard” contact

The “softened” contact pressure-overclosure relationships might be used to model a soft, thin layer on one or both surfaces. In ABAQUS/Standard they are also sometimes useful for numerical reasons because they can make it easier to resolve the contact condition.

Using “softened” contact in implicit dynamic simulations

Use the softened contact relationship with caution in implicit dynamic impact simulations. If this relationship is used in such a simulation, ABAQUS/Standard will not use the impact algorithm, which destroys kinetic energy of the nodes on the surface when impact occurs, but will instead assume a perfectly elastic collision. The consequence of this change is that the slave nodes bounce back immediately after impact with the master surface; hence, extensive “chattering” may result, leading to convergence problems and small time increments.

However, softened contact may work well in implicit dynamic calculations where impact effects are not important; for example, if contact changes are primarily due to sliding motion along a curved surface, such as may occur in low-speed metal forming applications.

Using “softened” contact in explicit dynamic simulations

In ABAQUS/Explicit softened contact can be enforced with either the kinematic or the penalty constraint enforcement method (see Contact formulation for general contact, Section 29.3.4, and Contact formulation for ABAQUS/Explicit contact pairs, Section 29.4.4, for details). With penalty enforcement the contact collisions are elastic except for the influence of contact damping, whereas with softened kinematic contact some energy will be absorbed by the impact because of algorithmic characteristics: the energy absorbed tends to increase as the contact stiffness increases. Another consideration is the effect on the time increment: with kinematic enforcement the stable time increment is independent of the contact stiffness, but with penalty contact the time increment decreases as the contact stiffness increases.

“Softened” contact defined as a linear function

In a linear pressure-overclosure relationship the surfaces transmit contact pressure when the overclosure between them, measured in the contact (normal) direction, is greater than zero. The linear pressure-overclosure relationship is identical to a tabular relationship with two data points, where the first point is located at the origin.

You specify the slope of the pressure-overclosure relationship, k.

Input File Usage:           
*SURFACE BEHAVIOR, PRESSURE-OVERCLOSURE=LINEAR
k

ABAQUS/CAE Usage: 

Interaction module: contact property editor: MechanicalNormal Behavior: Constraint enforcement method: Default: Pressure-Overclosure: Linear, Contact stiffness: k


“Softened” contact defined in tabular form

To define a piecewise-linear pressure-overclosure relationship in tabular form, as shown in Figure 30.1.2–3, you specify data pairs (, ) of pressure versus overclosure (where overclosure corresponds to negative clearance). You must specify the data as an increasing function of pressure and overclosure. In this relationship the surfaces transmit contact pressure when the overclosure between them, measured in the contact (normal) direction, is greater than , where is the overclosure at zero pressure. For the general contact algorithm in ABAQUS/Explicit  must be zero. For overclosures greater than the pressure-overclosure relationship is extrapolated based on the last slope computed from the user-specified data (see Figure 30.1.2–3).

Figure 30.1.2–3 “Softened” pressure-overclosure relationship defined in tabular form.

Input File Usage:           
*SURFACE BEHAVIOR, PRESSURE-OVERCLOSURE=TABULAR

ABAQUS/CAE Usage: 

Interaction module: contact property editor: MechanicalNormal Behavior: Constraint enforcement method: Default: Pressure-Overclosure: Tabular


“Softened” contact defined as a geometric scaling of the default contact stiffness

An alternative piecewise linear tabular pressure-overclosure relationship can be constructed by geometrically scaling the default contact stiffness. This model provides a simple interface to increase the default contact stiffness when a critical penetration is exceeded. A penetration measure, , is defined either directly or as a fraction, , of the minimum element length, , in the contact region. Each time the current penetration exceeds a multiple of this penetration measure, the contact stiffness is scaled by a factor, (see Figure 30.1.2–4). The initial stiffness is set equal to the default contact stiffness, , multiplied by a factor, .

This option is available only for the general contact algorithm in ABAQUS/Explicit.

Figure 30.1.2–4 “Softened” scale factor pressure-overclosure relationship.

Input File Usage:           
*SURFACE BEHAVIOR, PRESSURE-OVERCLOSURE=SCALE FACTOR

ABAQUS/CAE Usage: 

Interaction module: contact property editor: MechanicalNormal Behavior: Constraint enforcement method: Default: Pressure-Overclosure: Scale Factor (General Contact)


“Softened” contact defined with an exponential law

In an exponential (soft) contact pressure-overclosure relationship the surfaces begin to transmit contact pressure once the clearance between them, measured in the contact (normal) direction, reduces to . The contact pressure transmitted between the surfaces then increases exponentially as the clearance continues to diminish. Figure 30.1.2–5 illustrates this behavior in ABAQUS/Standard. In ABAQUS/Explicit this behavior is available only for the contact pair algorithm.

Figure 30.1.2–5 Exponential “softened” pressure-overclosure relationship in ABAQUS/Standard.

In ABAQUS/Explicit you can specify an optional limit on the contact stiffness that the model can attain, (see Figure 30.1.2–6); this limit is useful for penalty contact to mitigate the effect that large stiffnesses have on reducing the stable time increment.

Figure 30.1.2–6 Exponential “softened” pressure-overclosure relationship in ABAQUS/Explicit.

By default, will be set to infinity for kinematic contact and to the default penalty stiffness for penalty contact.

You specify ; the contact pressure at zero clearance, ; and, optionally in ABAQUS/Explicit, .

Input File Usage:           
*SURFACE BEHAVIOR, PRESSURE-OVERCLOSURE=EXPONENTIAL
, , 

ABAQUS/CAE Usage: 

Interaction module: contact property editor: MechanicalNormal Behavior: Constraint enforcement method: Default: Pressure-Overclosure: Exponential, Pressure , Clearance , Specify:


Using the no separation relationship

You can indicate that ABAQUS should use the contact pressure-overclosure relationship that prevents surfaces from separating once they have come into contact. In ABAQUS/Explicit this relationship can be specified only for pure master-slave contact pairs and cannot be used with adaptive meshing or with the general contact algorithm.

The no separation relationship is often used with the rough friction model (see Frictional behavior, Section 30.1.5) to model nonintermittent, rough frictional contact. Using this combination of surface interaction models causes surfaces to remain fully bonded together (no separation and no tangential sliding) once they contact, even if the contact pressure between them is tensile.

Input File Usage:           
*SURFACE BEHAVIOR, NO SEPARATION 

ABAQUS/CAE Usage: 

Interaction module: contact property editor: MechanicalNormal Behavior: Constraint enforcement method: Default: Pressure-Overclosure: Hard, toggle off Allow separation after contact


“Softened” contact with the no separation relationship in ABAQUS/Explicit

In ABAQUS/Explicit if a softened contact relationship is specified with the no separation relationship, the pressure-overclosure relationship will include tensile behavior. The exponential relationship cannot be used with no separation behavior. For the tabular relationship, a point must be specified on the zero pressure axis, and the slope will continue into the tensile regime following the same slope as the first two data points (see Figure 30.1.2–7). The linear relationship will have a linear tensile pressure-overclosure relationship with the same slope that is used for the compressive behavior.

Figure 30.1.2–7 Piecewise linear “softened” pressure-overclosure relationship with tensile behavior in ABAQUS/Explicit.

Surface interaction output variables related to the contact pressure-overclosure

ABAQUS/Standard provides both the clearance, COPEN, and the contact pressure, CPRESS, as output to the data, results, and output database files. Output to these files is requested as described in Output to the data and results files, Section 4.1.2, and Output to the output database, Section 4.1.3.

ABAQUS/Explicit provides the contact pressure, CPRESS, as output to the output database file (see Output to the output database, Section 4.1.3, for details).

In the data, results, and output database files the output variable CPRESS gives the viscous damping pressures for an open slave node. This variable also gives the contact pressure for a closed slave node. In printed output a “VD” status indicates that the forces are for viscous damping.

Contours of the contact pressure on the slave surface can be plotted in ABAQUS/CAE.