Difference between revisions of "Cheers!"

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# 3D printing
 
# 3D printing
 
#* learn solidworks  
 
#* learn solidworks  
#* design specific dimensions of soda bottle, glassware holder and frame (we will have to print two parts of the frame and connect them together as 3D printing can only print a height of 6 inches)
+
#* design specific dimensions of soda bottle, glassware holder and frame (we will have to print two parts of the frame and connect them together as 3D printing can only print a height of 8 inches)
#* design two spools that could fit onto the stepper motor to control the rope length and four pulleys.
+
#* design base for hold the motor in place.  
 
#* build models using Solidworks and 3D print them.
 
#* build models using Solidworks and 3D print them.
 
# Arduino
 
# Arduino
 
#* Learn Arduino programming language.
 
#* Learn Arduino programming language.
 
#* Implementing the Arduino code with weight sensor and servo motor.
 
#* Implementing the Arduino code with weight sensor and servo motor.
#* Debugging code and and adjusting parameters to control the tilting mechanism.  
+
#* Debugging code and adjusting parameters to control the tilting mechanism.  
 
# Hardware
 
# Hardware
 
#* Servo motor should keep control system stable during tilting mechanism and not go too fast/slow
 
#* Servo motor should keep control system stable during tilting mechanism and not go too fast/slow
#* Design a circuit that connects the servo motor, push button, laser sensor to the Arduino.
+
#* Design a circuit that connects the servo motor, push button and weight sensor to the Arduino.
 
#* Find the various tilt angles outlined in the objectives section by conducting experiments (use tap water instead of soda).  
 
#* Find the various tilt angles outlined in the objectives section by conducting experiments (use tap water instead of soda).  
#* Determine the rpm value on the servo motor as the spool pulls the fishing line, controlling the tilt angle.  
+
#* Determine the rpm value on the servo motor as it pulls the fishing line, controlling the tilt angle.  
 
#* The soda bottle should be able to tilt at an angle more than 90 degrees (position 3) from its original position.
 
#* The soda bottle should be able to tilt at an angle more than 90 degrees (position 3) from its original position.
 
# Safety
 
# Safety
#* Electricity hazard when circuit interacts with liquid: cover electronic circuit with a wooden protective cover and do not place the circuit directly beneath the mechanical pouring mechanism to mitigate the risk of wetting the electronics
+
#* Electricity hazard when circuit interacts with liquid: elevate the electronic circuit above the mechanical system level to mitigate the risk of wetting the electronics
 
#* Rope might break: use appropriately weight-rated fishing line
 
#* Rope might break: use appropriately weight-rated fishing line
  

Revision as of 06:59, 3 March 2017

Overview

Have you ever felt frustrated that soda always rises higher than you expect and spills all over your table? We are here to help. 'Cheers' is a automated soda pouring machine that takes a bottled soda and pours it into glassware without spilling the fizz. It utilizes 3D printing techniques for constructing the mechanical framework and an Arduino to control the system. 'Cheers' tilts your soda bottle and glass to an angle towards each other to minimize the fizzing and the tilting mechanism stops after the soda height reaches your desired level and voila, Cheers!

Team Members

  • Jessie Shi (Tianjiao): Chemical Engineering, System Engineering ’18
  • Haixiang Ren: System Engineering ’18
  • Natalie Ng: TA

Objectives

Figure 1
  1. Replicate the project found on youtube but replace the beer bottle with a soda glass bottle and appropriately sized glassware. There will also be no bottle rotating mechanism. The control for the tilting mechanism will be changed to a pulley rope system outlined in Figure 1. The glassware will be kept on the table instead of swinging.
  2. Print a sturdy mechanical frame and a stable soda and bottle holder so that they do not misalign while pouring.
  3. Soda should be poured into glassware smoothly and without spilling.
  4. Create an algorithm which lets the weight sensor approximate the height of liquid in the glassware and then determine the stopping point for the tilt mechanism of the soda bottle.
  5. If possible, conduct the same experiment, but change the Mexican glass soda bottle to a generic soda can.

Steps required to complete project

  1. Soda bottle should be able to maintain 3 positions. The latter two angles will be determined through experimentation. Position 2 will be when the first drop of soda occurs and position 3 is when all the soda in the bottle can be poured out.
  2. There will be one pouring mechanism. The bottle should go fast from position 1 to position 2 and slowly from position 2 to position 3 (This is when soda is pouring out from the bottle).
  3. Weight sensor will be used to estimate the amount of liquid in the glassware and thus control the tilting mechanism.
  4. Start of the program is initiated through pressing a push button.
  5. All electronics (Arduino, motor and push button) will be held on top of the mechanical system by constructing a wooden stage. Four pulleys will be used as shown in Figure 1 to eliminate the chances of electric shock. The wires to connect the weight sensor to the Arduino board will be inside the support stands for the glassware (Figure 1).
  6. The four pulley system cuts the torque needed from the motor to 1/4 its original value.
  7. Fishing line with 65 lbs limit will be used to prevent the rope from breaking.
  8. All the soda from the bottle should be poured into the glassware, which would fill it 3 cm to the tip.
  9. The demo will include a demonstration of pouring soda using the completely assembled model.
  10. If time permits, we will try to modify the same mechanism for a soda can to increase the utility of the product.


Note: Pulley system not drawn here

Challenges

  1. 3D printing
    • learn solidworks
    • design specific dimensions of soda bottle, glassware holder and frame (we will have to print two parts of the frame and connect them together as 3D printing can only print a height of 8 inches)
    • design base for hold the motor in place.
    • build models using Solidworks and 3D print them.
  2. Arduino
    • Learn Arduino programming language.
    • Implementing the Arduino code with weight sensor and servo motor.
    • Debugging code and adjusting parameters to control the tilting mechanism.
  3. Hardware
    • Servo motor should keep control system stable during tilting mechanism and not go too fast/slow
    • Design a circuit that connects the servo motor, push button and weight sensor to the Arduino.
    • Find the various tilt angles outlined in the objectives section by conducting experiments (use tap water instead of soda).
    • Determine the rpm value on the servo motor as it pulls the fishing line, controlling the tilt angle.
    • The soda bottle should be able to tilt at an angle more than 90 degrees (position 3) from its original position.
  4. Safety
    • Electricity hazard when circuit interacts with liquid: elevate the electronic circuit above the mechanical system level to mitigate the risk of wetting the electronics
    • Rope might break: use appropriately weight-rated fishing line

Budget

  1. Continuous Rotation Servo Motor x 2: $36 (+$5.50 shipping)
  2. Load Cell Amplifier HX-711: $9.95 + $5.72 shipping
  3. Load Cell, straight bar 10kg: $6.95
  4. Solder bread board: $1.99
  5. Double pulley (12-pack): $21.98
  6. AC/DC Switch Power Supply: $7.68
  7. On/Off switch button: $1.69
  8. Coca-Cola Mexican Glass Bottle, 355 mL x 6: $5.98 (purchase in Walmart store)
  9. Coca-Cola 2L x 2 = $2.00 (purchase in Walmart store)
  10. Arduino UNO board: provided
  11. 3D printing: provided
  12. Nut and bolts: provided and owned
  13. Wooden base and wooden protection cover - scrap wood from machine shop, already found
  14. Power Pro Fishing Braided line – 65 lbs limit: owned
  15. Magnet Screw Driver tool kit - owned
  16. Extension Cord - owned
  17. Glassware: owned

Total: $?????

Gantt Chart

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