*HEADING DEEP DRAWING OF A SQUARE BOX (1/4 SYMMETRY MODEL) AND THE SPRING BACK, BOTH DONE IN /STANDARD. FACETED RIGID SURFACE IS USED FOR THE RIGID BODIES. ** *PREPRINT,ECHO=NO ** Generate the mesh for the PUNCH ** ** *NODE 101,.0 ,.0,0.00041 107,.04,.0,0.00041 113,.05,.0 ,.01 119,.05,.0 ,.07 199,.04,.0 ,.01 701,.0 ,.04,0.00041 707,.04,.04,0.00041 713,.05,.04,.01 719,.05,.04,.07 799,.04,.04,.01 1307,.04,.04,.00041 1313,.04,.05,.01 1319,.04,.05,.07 1399,.04,.04,.01 1907,.0 ,.04,.00041 1913,.0 ,.05,.01 1919,.0 ,.05,.07 1999,.0 ,.04,.01 199991,0.,0.,0.00041 *NGEN,NSET=P1 101,107,1 113,119,1 *NGEN,NSET=P1,LINE=C 107,113,1,199 *NGEN,NSET=P2 701,707,1 713,719,1 *NGEN,NSET=P2,LINE=C 707,713,1,799 *NSET,NSET=P2C,GEN 707,719,1 *NGEN,NSET=P3 1313,1319,1 *NGEN,NSET=P3,LINE=C 1307,1313,1,1399 *NGEN,NSET=P4 1913,1919,1 *NGEN,NSET=P4,LINE=C 1907,1913,1,1999 *NFILL P1,P2,6,100 P3,P4,6,100 *NCOPY,CHANGE NUMBER=100,OLD SET=P2C,SHIFT,MULTIPLE=6 0.,0.,0. .04,.04,0., .04,.04,1.,15. *NSET,NSET=P4,GEN 101,701,100 *ELEMENT,TYPE=R3D4,ELSET=PUNCH 1, 101,102,202,201 109, 708,709,809,808 241, 707, 708, 808,707 242, 707, 808, 908,707 243, 707, 908,1008,707 244, 707,1008,1108,707 245, 707,1108,1208,707 246, 707,1208,1308,707 247, 707,1308,1408,706 248, 706,1408,1508,705 249, 705,1508,1608,704 250, 704,1608,1708,703 251, 703,1708,1808,702 252, 702,1808,1908,701 *ELGEN,ELSET=PUNCH 1, 18,1,1, 6,100,18 109, 11,1,1, 12,100,11 *RIGID BODY,ELSET=PUNCH,REF NODE=199991 ** ** Generate the mesh for the HOLDER ** *NODE 20101,.06,.0,.01 20102,.06,.0,.00041 20108,.13,.0,.00041 20109,.13,.0,.01 20701,.06,.05,.01 20702,.06,.05,.00041 20708,.13,.05,.00041 20709,.13,.05,.01 21301,.05,.06,.01 21302,.05,.06,.00041 21308,.05,.13,.00041 21309,.05,.13,.01 21901,.0,.06,.01 21902,.0,.06,.00041 21908,.0,.13,.00041 21909,.0,.13,.01 299991,0.06,0.,0.01 *NGEN,NSET=H1 20101,20102,1 20102,20108,1 20108,20109,1 *NGEN,NSET=H2 20701,20702,1 20702,20708,1 20708,20709,1 *NGEN,NSET=H3 21301,21302,1 21302,21308,1 21308,21309,1 *NGEN,NSET=H4 21901,21902,1 21902,21908,1 21908,21909,1 *NFILL H1,H2,6,100 H3,H4,6,100 *NCOPY,CHANGE NUMBER=100,OLD SET=H2,SHIFT,MULTIPLE=6 0.,0.,0. .05,.05,0., .05,.05,1.,15. *NSET, NSET=HLDREDG1, GEN 20108, 21908, 100 *NSET, NSET=HLDREDG2, GEN 20102, 21902, 100 *ELSET, ELSET=HLDREDG1, GEN 20007, 20143, 8 *ELSET, ELSET=HLDREDG2, GEN 20002, 20138, 8 *NORMAL, TYPE=CONTACT SURFACE HOLDER, HLDREDG1, 0., 0., -1. HOLDER, HLDREDG2, 0., 0., -1. *ELEMENT,TYPE=R3D4,ELSET=HOLDER 20001, 20101,20201,20202,20102 *ELGEN,ELSET=HOLDER 20001, 8,1,1, 18,100,8 *RIGID BODY,ELSET=HOLDER,REF NODE=299991 ** Generate the mesh for the DIE ** ** *NODE 599991, .05125, 0., -0.06 *NODE,NSET=DIE 50101, .05125,0.,-.06 50107, .05125,0.,-.01 50113, .06125,0.,-0.00041 50119, .13000,0.,-0.00041 50199, .06125,0.,-.01 ** 50701, .05125,.04125,-.06 50707, .05125,.04125,-.01 50713, .06125,.04125,-0.00041 50719, .13000,.04125,-0.00041 50799, .06125,.04125,-.01 ** 51301, .04125,.05125,-.06 51307, .04125,.05125,-.01 51313, .04125,.06125,-0.00041 51319, .04125,.13000,-0.00041 51399, .04125,.06125,-.01 ** 51901, 0.,.05125,-.06 51907, 0.,.05125,-.01 51913, 0.,.06125,-0.00041 51919, 0.,.13000,-0.00041 51999, 0.,.06125,-.01 *NGEN,NSET=D1 50101,50107,1 50113,50119,1 *NGEN,NSET=D1,LINE=C 50107,50113,1,50199 *NGEN,NSET=D2 50701,50707,1 50713,50719,1 *NGEN,NSET=D2,LINE=C 50707,50713,1,50799 *NGEN,NSET=D3 51301,51307,1 51313,51319,1 *NGEN,NSET=D3,LINE=C 51307,51313,1,51399 *NGEN,NSET=D4 51901,51907,1 51913,51919,1 *NGEN,NSET=D4,LINE=C 51907,51913,1,51999 *NFILL D1,D2,6,100 D3,D4,6,100 *NCOPY,CHANGE NUMBER=100,OLD SET=D2,SHIFT,MULTIPLE=6 0.,0.,0. .04125,.04125,0., .04125,.04125,1., 15. *ELEMENT,TYPE=R3D4 50001, 50101,50102,50202,50201 *ELGEN,ELSET=DIE 50001, 18,1,1, 18, 100,18 *RIGID BODY,ELSET=DIE,REF NODE=599991 ** ** ** Generate the mesh for the BLANK ** *NODE 90001,.0,.0,0. 90036,.1,.0,0. 91261,.0,.1,0. 91296,.1,.1,0. *NGEN,NSET=B1 90001,90036,1 *NGEN,NSET=B2 91261,91296,1 *NFILL B1,B2,35,36 *NSET,NSET=B4,GEN 90001,91261,36 *ELEMENT,TYPE=S4R,ELSET=BLANK 3001, 90001,90002,90038,90037 *ELGEN,ELSET=BLANK 3001, 35,1,1, 35,36,35 *SHELL SECTION,MATERIAL=STEEL,ELSET=BLANK .00082,5 ** ** Define material properties for STEEL ** *MATERIAL,NAME=STEEL *ELASTIC 2.1E11,0.3 *PLASTIC 0.91294E+08, 0.00000E+00 0.10129E+09, 0.21052E-03 0.11129E+09, 0.52686E-03 0.12129E+09, 0.97685E-03 0.13129E+09, 0.15923E-02 0.14129E+09, 0.24090E-02 0.15129E+09, 0.34674E-02 0.16129E+09, 0.48120E-02 0.17129E+09, 0.64921E-02 0.18129E+09, 0.85618E-02 0.19129E+09, 0.11080E-01 0.20129E+09, 0.14110E-01 0.21129E+09, 0.17723E-01 0.22129E+09, 0.21991E-01 0.23129E+09, 0.26994E-01 0.24129E+09, 0.32819E-01 0.25129E+09, 0.39556E-01 0.26129E+09, 0.47301E-01 0.27129E+09, 0.56159E-01 0.28129E+09, 0.66236E-01 0.29129E+09, 0.77648E-01 0.30129E+09, 0.90516E-01 0.31129E+09, 0.10497E+00 0.32129E+09, 0.12114E+00 0.33129E+09, 0.13916E+00 0.34129E+09, 0.15919E+00 0.35129E+09, 0.18138E+00 0.36129E+09, 0.20588E+00 0.37129E+09, 0.23287E+00 0.38129E+09, 0.26252E+00 0.39129E+09, 0.29502E+00 0.40129E+09, 0.33054E+00 0.41129E+09, 0.36929E+00 0.42129E+09, 0.41147E+00 0.43129E+09, 0.45729E+00 0.44129E+09, 0.50696E+00 0.45129E+09, 0.56073E+00 0.46129E+09, 0.61881E+00 0.47129E+09, 0.68145E+00 0.48129E+09, 0.74890E+00 0.49129E+09, 0.82142E+00 0.50129E+09, 0.89928E+00 0.51129E+09, 0.98274E+00 0.52129E+09, 0.10721E+01 ** ** Apply symmetry boundary conditions ** *BOUNDARY B1,YSYMM B4,XSYMM 199991,1,6 299991,1,2 299991,4,6 599991,1,6 ** ***************** contact definition ** *surface, NAME=PUNCH PUNCH,SNEG *surface, NAME=HOLDER HOLDER,SPOS *surface, NAME=DIE DIE,SPOS *surface, NAME=TOP BLANK,SPOS *surface, NAME=BOTTOM BLANK,SNEG *CONTACT PAIR,INTERACTION=PUNCH_TOP TOP,PUNCH *CONTACT PAIR, INTERACTION=HLDR_TOP TOP, HOLDER *CONTACT PAIR,INTERACTION=DIE_BOTT BOTTOM, DIE *SURFACE INTERACTION,NAME=HLDR_TOP *SURFACE BEHAVIOR, PRESSURE-OVERCLOSURE=EXPONENTIAL 0.00041, 1.0E6 *SURFACE INTERACTION,NAME=DIE_BOTT *SURFACE BEHAVIOR, PRESSURE-OVERCLOSURE=EXPONENTIAL 0.00041, 5.0E6 *FRICTION 0.125, *SURFACE INTERACTION,NAME=PUNCH_TOP *SURFACE BEHAVIOR, PRESSURE-OVERCLOSURE=EXPONENTIAL 0.00041, 5.0E7 *FRICTION 0.25, ** ** Simulate the deep drawing operation ** ** grip the blank between the holder and the die in the next two steps. ** *STEP, NLGEOM, UNSYMM=YES *STATIC 0.0000003,.0000012 *RESTART,WRITE,FREQ=100 *PRINT, CONTACT=YES *BOUNDARY 299991,3,3,-0.0004 *NSET,NSET=NOUT B1, 199991, 299991, 599991 *NSET,NSET=NPUNCH 199991, *NSET,NSET=HOLDER 299991, *EL PRINT, FREQ=0 *NODE PRINT, FREQ=0 *ELSET,ELSET=ELHIST 3541, *OUTPUT,FIELD,FREQ=20 *ELEMENT OUTPUT,VARIABLE=PRESELECT 1,3,5 STH, *NODE OUTPUT,VARIABLE=PRESELECT *CONTACT OUTPUT,VARIABLE=PRESELECT *OUTPUT,HISTORY *NODE OUTPUT,NSET=NPUNCH U3,RF3 *ELEMENT OUTPUT,ELSET=ELHIST STH, PEEQ, *END STEP *STEP, NLGEOM *STATIC ,.0000012 *RESTART,WRITE,FREQ=100 *BOUNDARY,OP=NEW B1,YSYMM B4,XSYMM 199991,1,6 299991,1,2 299991,4,6 599991,1,6 *CLOAD 299991, 3, -2.287E4 ** *END STEP ** ** move the punch down to deform the blank ** *STEP, NLGEOM, INC=10000 *STATIC 0.00001875,.0036 *AMPLITUDE, NAME=SMOOTH, DEFINITION=SMOOTH STEP 0.0, 0.0, 0.0036, 1.0 *BOUNDARY,AMPLITUDE=SMOOTH 199991,3,3,-0.036 ** *RESTART,WRITE,FREQ=20 *END STEP ** ** spring back analysis ** *STEP, NLGEOM *STATIC 0.1, 1.0 *MODEL CHANGE, REMOVE, TYPE=CONTACT PAIR TOP,PUNCH *RESTART,WRITE,FREQ=20 *CONTACT CONTROLS, STABILIZE=0.1 *END STEP ** *STEP, NLGEOM *STATIC 0.1, 1.0 *BOUNDARY, FIXED 90001, 3, 3 299991, 3, 3 *MODEL CHANGE, REMOVE, TYPE=CONTACT PAIR TOP, HOLDER BOTTOM, DIE *CLOAD, OP=NEW *RESTART,WRITE,FREQ=20 *CONTACT CONTROLS, STABILIZE=0.1 *END STEP